All-Electric STS Spreaders in Action:
HHLA Container Terminal Altenwerder (CTA), Hamburg
Operational Snapshot
Customer: HHLA Container Terminal Altenwerder (CTA)
Location: Port of Hamburg, Germany
Positioning: Advancing towards Europeās most automated and COā-neutral container terminal through fully electric crane and spreader technology
THE CHALLENGE
High-level automation & sustainability
HHLA Container Terminal Altenwerder is midway through replacing its original STS cranes with a new generation of highly automated, remotely controlled double-trolley units from Liebherr. CTA is also one of the first terminals in Europe working towards CO2-neutral certificationāhaving already electrified its AGV fleet, towing trucks, and yard crane spreaders. The next frontier was the waterside.
High-expectation environment: In a fully automated terminal environment, the cranes have no operator cabin on the main trolley. Equipment must perform reliably and continuously without human intervention at the spreader level.
Performance parity: HHLA CTAĀ required the electric spreaders to match or exceed legacy hydraulic performance in terms of operating speed, structural durability, and overall lifecycle.
Environmental mandate: Eliminating hydraulic oil was a strategic requirementānot just for the carbon supply chain, but to completely remove the risk of oil spills on vessels, the quayside, and into Hamburg harbor.
Skills and maintenance fit: As port equipment becomes more automated and electrified, skilled hydraulic technicians are increasingly difficult to find. HHLA needed a spreader platform aligned with the modern electromechanical skills available to its maintenance teams.
THE SOLUTION
All-electric transition at the waterside
HHLA had already standardized on all-electric spreaders for yard gantry cranes across all its Hamburg terminals. The STS45E G2 represents the extension of that strategy to the waterside and marks the first deployment of Brommaās second-generation electric STS spreader in Europe.
Technology: Brommaās STS45E G2 is fully electric, eliminating hydraulic oil entirely and replacing all actuation with electric drives. The spreaderās interfaces are designed to communicate directly with crane automation platforms, enabling precise, repeatable motion control.
Validation: Technical reviews confirmed that the electric flipper drive system delivered the precise torque profile required for CTAās automated environment, ensuring reliable container gathering without the bulk and complexity of hydraulics.
Integration: The STS45E G2 shares componentsāincluding electric motors and PLCsāwith Brommaās electric yard crane spreaders already operating at CT
The results
Validated performance across automation, maintenance, and sustainability
The combination of zero hydraulic content, automation-compatible control interfaces, and shared componentry with the yard fleet has validated CTAās all-electric waterside strategy.
Lower energy consumption by design
Significantly lower maintenance burden
Electric spreaders eliminate hydraulic oil changes, filter replacements, and the full hydraulic hose replacement cycle. Based on these early indicators, HHLAās projections confirm that maintenance hours will be significantly lower over the spreaderās 15ā20 year lifecycle.
Maintenance workforce alignment
Electric spreaders share components and troubleshooting logic with other terminal equipment, reducing dependence on specialized hydraulic technicians. Engineering teams noted that technicians entering the workforce today focus primarily on electronics and automation rather than legacy hydraulicsāmaking electric spreaders the natural fit for CTAās future maintenance organization.
Cycle time benefit from simultaneous telescope and flipper operation
The STS45E G2 can telescope at full speed while simultaneously operating the flippers. This capability reduces cycle times during automated operations when both actions are required at once, matching or exceeding legacy hydraulic performance.
Customer insight
“The shift from hydraulic to fully electric spreaders has a clear operational logic. Hydraulic maintenance is becoming more demandingānot just in terms of cost, but in finding the right skills. Electric spreaders remove that challenge. Combined with the seamless compatibility with our high-automation crane systems, the STS45E G2 was the right choice for CTA. Electrification is a journey we are already on across our AGVs and yard cranes; extending it to the waterside is the natural next step.”
ā Daniel Rademacher, Engineer for Cargo Handling Equipment, HHLA Technik GmbH
LOOKING AHEAD
A blueprint for Hamburg and beyond
CTA is confident the STS45E G2 can also perform exceptionally well in non-automated terminals where operators sit in the crane cabin. Based on the successful deployment at CTA, Rademacher sees no barrier to adoption at HHLAās other Hamburg terminals.
In fact, operators in manual environments will gain an additional operational benefit: a significantly quieter working environment, as the noisy hydraulic pumps are completely eliminated.
CTA has effectively become a reference installation for the industry. The question for modern ports is no longer whether to electrify the waterside, but when.
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